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Concentrate fruit juice production line
Concentrate fruit juices production and packing line
1. Coal boiler and base
2. Asepsis packing machine
3. UHT sterilizer
4. Patogenic sterilizer
5. Enzyme tank
6. Middle tank
7. Preheating tank
8. Filter
9. Juice press
10. Conveyor
11. Reception bunker
12. Sorting table
Total power: 24kw
Water consumption : 0.45 t/h
Fuel consumption in boiler: 27 kg/hr (it is possible to use mazut, coal, or electric-run boiler)
Total Weight : 3.754 kg.
Productivity: 1 300 L./hour of fresh fruits or vegetables.
Personnel -3-4 persons/shift
Training -5 days on the enterprise or during the mounting in the Customer's factory.
After 8-12 hours of operation the production line is to be purified by antiseptics solution during 30 minutes.
materials: Stainless steel.Application of enamel coated steel #3 reduces the price by 1.5-2 times.
Warranty 1 year
Desing operation time is 7 years for the production line made of stainless steel and 2 years for ordinary steel
List of equipment:
| Name |
Size (LxWxH) |
Power KW |
Note |
| Conveyor |
3,5*0,5*2,5 |
0,8 |
- |
| Juice press |
1,9*0,65*2,2 |
4 |
- |
| Filter |
- |
0,2 |
- |
| Preheating tank |
0,6*1,8 |
- |
- |
| Middle tank |
0,6*1,5 |
- |
- |
| Enzyme tank |
0,6*1,7 |
- |
- |
| Patogenic sterilizer |
0,6*1,95 |
- |
- |
| UHT sterilizer |
0,6*2,25 |
12 |
- |
| Asepsis packing machine |
2,15*1,1*2,45 |
1 |
Machine is completed by the Customer's order, including packs, PET bottles |
| Coal boiler and base |
2,5*1,4*2,7 |
- |
The machine is completed by the customer's order, it can operate using solid, liquid and gas fuel. It is possible to replace by electric boiler. |
| Fork lifter |
- |
- |
- |
| Control cabinet |
0,4*1*1,5 |
- |
- |
| Pumps 4 units |
- |
1KW*4 |
- |
| Sorting table |
2,3*1,2*1,35 |
- |
- |
| Reception bunker |
1,5*1*0,5 |
- |
- |
| The lenght of the whole production line in working state |
103,*4*9 |
24 |
Including light etc |
| Transporting state of whole line |
7,85*2,4*2,7 |
- |
- |
Basic assembly provides for filling barrels (180l) and 500 mm plastic bags.
It is possible to fill other vessels, such as PET bottles and glass bottles.
Fruit juice production line 1 ton/hr
List of units
1. Preprocessing system
| Name |
Description |
| Band lifter |
1. Raw materials quality :SUS304
2. Lifter's height >Washing machine |
| Fruit washing machine |
1. Raw matrials quality :SUS304
2. Spiral pump, filter |
| Juice crushing and squeezing system |
1. Productivity – 1 ton/hr
2.Power:2.5 KW
3. two in one unit |
| Enzyme decomposing machine |
1. Capacity :600L
2. Power:0.75Kw
3. raw materials quality :SUS304 |
| Temporal storage drum |
1.Raw materials quality:SUS304
2.Capacity:1000L |
| Juice pump |
1. Power:0.55KW
2. Raw materials quality :SUS304
3.Amount of effluents :1T/h |
| SUgaring tank |
1. Volume:500L
2. Power:0.75Kw
4. Raw materials quality:SUS304 |
| Double filtering machine |
1. Effluents :3-5tons/h
2. Raw materials quality:SUS304 |
| Juice pump а |
1.Raw materials quality:SUS304
2. Power:0.55Kw |
2. Batch system
| Name |
Description |
| Double filter machine |
1. Effluent amount :3-5tons/h
2. Raw materials quality:SUS304 |
| Juice transparencying tank |
|
| Diatomite filter |
1. Raw materials quality:SUS304
2. Degree of filtration:80
3. Power: 0.55Kw |
| Dispenser |
1. Keep temperature.
2. Accessories: washing ballCIP, respiratory valve
compactor, sight glass
3. Power: 0.75KW |
| UHT Sterilizer |
1. Productivity: 1t/h
2. Power: 1.5Kw
3.Sterilization temperature
4.Heating time4~6s |
| Juice pump |
1. Raw materials quality:SUS304
2. Power: 0.37Kw |
| Sterile storage vessel |
1. Keep temperature .
2. Accessories: washing ballCIP, respiratory valve
compactor, sight glass
3. Size(mm): 1550*2800
4. Raw materials quality:SUS304 |
3. Water purification system
| Name |
Standard form |
| Multilevel filter |
Ф350 |
| Carbon filter |
Ф350 |
| Ion exchanger |
Ф350 |
| High purification filter |
Ф300*750 |
| Source water pump |
GZ65-30-100 |
| Booster pump |
WB120/185 |
| Sterile water vessel |
2m3 |
| Water yield pump |
SZ060 |
4. Washing system
| Name |
Model |
Quantity |
Description |
| CIP Washing machine |
500L |
1 |
1. COld/hot water vessel, water pump, electric board .
2.Power: 2.5Kw
3. SUS304 |
5. Cold sterilization system
| Name |
Quantity |
Descriprion |
| Cold sterilization machine |
1 |
1. Raw materials quality:SUS304
2. Accessories: pipes, transportation band, water vessel
3. Size: 7500*1000*1200mm |
6. Reinforcement
| name |
Model |
Quanity |
| Sanitary reinforcement |
- |
- |
|
