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Brand
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LU-YH-18 Universal
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Units
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27
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Name of machines
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1. Tire bead seat cutter 1 unit.
2.Tire-to-band cutter 1 unit.
3. Band to workpiece cutter 1 unit.
4. Tire bead seat extruder 1 unit.
5.Main attritor 1 unit.
6. Primary purification sieve 1 unit.
7.Fine purification sieve - 1 unit.
6. Magnetic separator 2 units.
7. Air separator 1 unit.
8. conveyors 3 units.
9. Electric board .
10. Final attritor of fine fraction 1 unit.
11. Portable mixer 1 unit.
12. Coating spreader 1 unit.
13. Sprayer 1 unit.
14. УН-СН-2 press - 1 unit.
15. Hydraulic station 1 unit.
16. Pneumatic lifter up to 300 kg .
17. Hand truck, cargo capacity up to 1000kg - 1 unit.
18. Scales, up to 10kg . 1 unit.
19. Stationary mixer,1 unit.
20. Molds 4 units.
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| Not included in the set |
Bathes for mixing and storing raw materials at pressing and filling 4 units. |
| Rated power consumption |
195 . |
| Actual power consumption |
100 kW. |
| Main engine power |
43 kW |
| Press heater power |
20kW |
| Water consumption |
50l/day (cooling) |
| Raw materials consumption |
3600 kg/shift |
| Produces workpieces |
3600 kg.shift (six tyres of delivery truck, 65 kg/hr ) |
| Crumb, % |
55% (0.5 - 1.0 mm) |
| Powder, % |
45% (0 - 0.5 mm) |
| Textile |
removes |
| Metal |
extracts |
| recycles pure rubber |
recycles |
| Tires and bands containing textile |
recycles |
| Tire and bands containing textile and metal |
recycles |
| Tires containing metal |
recycles |
| Tires, diameter up to 4 meters |
Doesn't recycle |
| Crumb, productivity |
Depends on rubber contents in raw materials |
| - hour |
200 – 250 kg hr |
| -Shift (10 hrs) |
2000-2500 kg/shift |
| - day (22 hrs) |
4000-5000 kg/day |
| - year |
1200 -1500 tons |
| -extracts metal scrap/shift |
1000 kg max, it depends on specifications of the raw materials |
| -extracts textile/shift |
200 kg max qaulity, depending on specifications of raw materials |
| Productivity (floor coverings, thickness 16 mm) |
85 000 m2 |
| Raw materials consumption (waste tires ) |
3000 tons/year |
| Glue consumption |
180-190 tons/year |
| Dyes consumption |
65-66 tons/year |
| Diameter of recycled tires |
12 inches - 24 inches |
| calculation of operation mode |
300 days/year, 22 hrs/day |
| Personnel , shift |
12 persons. |
| Foreman (engineer) |
1 person. |
| Skillful workers |
4 persons. |
| Shiftmen |
7 persons. |
| The factory is divided into sections, each section is served by: |
4 sections |
| --Attritors section |
3 persons. |
| --tire (up to 24 inches) prepation section |
3 persons. |
| --Continous filling section |
З persons. |
| --Compression section |
3 persons. |
| Weigth of the equipment |
10250 kg |
| Certification |
Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech Republic, Israel, Russia |
| Factory warranty |
1 year |
| Technical losses, % |
0,5% of weight of raw materials |
| Production area (without warehouses) |
300 m2 |
| It must be installed indoors |
---Preparation section ---attrition section ---compression section |
| Outdoor installation |
---jointless filling section, operation temperature should drop below + 10C. |
| Time of installation |
2 weeks |
| Fractions are controlled by replacement of sieves |
2 fractions simultaneously |
| FOundation |
Is required for the main attritor |
| Factory start and adjustment specialists |
Desirably, but not comppulsory |
| Training of the personnel |
Desirably but not compulsory |
| License |
USA |
| Transportation |
One 40ft. container and one 20ft. container |
| Manufacturing time |
60 days |
| Shipping time |
66 days |
| Manufacturing time |
90-120 days depending on destination |
| Spare parts |
Are not included in the set. |
| WEaring parts : |
|
| ---abrasive shafts 2units |
Service time -2 years (made in Japan) |
| ---circular cutter - 2 units |
Service time -1 year |
| ---chips crusher |
Service time -1 year |
| ---Tire bead sear cutter's blades |
Service time -4 months |
| ---Tire bead seat extruder's drums |
Service time – 6 months (but it is possible to extend its service time and/or restore it |
| ---Replaceable sieves |
Time of service - 1 year |
| Manufacturing process |
----------1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat -------------3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm..------------------4. Cutting off the second tire bead seat -----------5. Thinning of band.------------6. Cutting of workpieces -----------------7. Production of powder and crumb.---------------------- 8. Separation into fractions -------------- Removal of textile cord -------------- 10. Shredding of pure rubber (tread strips) and rubber containing textile cord.Finished product warehouse----------11.Mixing of rubber for tilings----------------Storage of two finished mixture for two days in two vessels-----------------12. Manufacturing of tilings 500 mm х 500 mm х 16 mm---------------Maturing of the finished tiles during 24 hrs after compression ----------------------Finished products warehouse ------------shop
If carpeting is required :
Transportation of the equipment to the carpet placing spot -------------------13. Manufacturing of mixtures for carpeting -------------14.Laying of rubber carpet, thickness - 16 mm -----------------15. Compression, compacting and drying of the carpet -------------Maturing during 24 hrs -----------------Handing over to the Customer |
| The products obtained (crumbs and powder) are used to produce |
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-Mats for sport-grounds and garden-houses 500 х 500 mm |
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-filling seamless coatings |
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-baseplates for rails and railway hardware |
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-soles for slippers |
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-sanitaryware gaskets |
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-rugs for entrance doors and bathrooms |
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-additive to asphalt |
