 |
| Brand |
YН- 700 It is based on LU-RPX-420-MOD waste rubber single-pass attritor |
| Purpose |
Tyre-recycling complex line
1. Hydraulic guillotine shears - 1 Unit.
2. Tire bead seat hydraulic extruder - 1 Unit.
3. Pneumatic lifts 2 Units.
4. Main attritor 2 Units YH- RX -1
5.Main vibration screen 1 Unit
6.Fine vibration screen - 1 Unit.
7. Sorting fine vibration screen - 1 Unit.
8. Band magnetic separator - 2 Unit
9.Air separator 2 Units.
10. Spiral conveyors 9 Units
11. Band conveyor 1 Unit
12. Air duct 20 Units
13. Raw materials air ducts 1 Units.
14. Shredder - 1 Unit.
15. Electric board 2Units
16. Main final attritor 1 Unit, YH- RX –0,5
|
| Trade mark |
MEGA POWER |
| Series |
JP-V |
| Developer |
USA and Israel |
| Year of development |
2008 |
| Made in China |
Joint development |
| Productivity of 1 plant |
1500 kg/hr, workpieces |
| extracts as follows: |
|
| Metal cord |
240 kg/hr |
| Textile cord |
60 kg/hr |
| Powder - less than 0.5 mm |
600 kg/hr |
| Large fracton - more than 0.5 mm |
600 kg/hr |
| Productivity (rubber crumb for 22 hrs) |
26 000 kg |
| Productivity (rubber crumb for 300 days) |
8 000 tons |
| Total power |
157 kW |
| Average energy consumption |
110 kW |
| Rated energy consumption per one ton of finished product |
100 kW |
| Main engine |
80 kW |
| Auxiliary engine of the 1st axis |
10kW |
| Auxiliary engine of the second axis |
15 kW |
| Auxiliary engine 3 rd |
8 kW |
| Auxiliary engine 4 th axes |
10kW |
| Water circulation pump |
1 kW |
| Dust extractor pump - 1unit |
1*6 kW = 6 kW |
| Engine of the separating mechanism - 2 units |
2*4 kW=8kW |
| Engine of magnetic separator - 2 units |
2*2 kW=4 kW |
| Internal conveying system -5 units |
5*3 kW =15 kW |
| Magnetic separator, 3 units |
on permanent magnets |
| Cooling |
Compulsory water cooling |
| Water consumption/hour |
12-14 L/hr |
| Water consumption cycle |
closed |
| Operating temperature |
90-950 С |
| Emergency stop temperature |
175-1800 С |
| Recycles workpieces |
100*100*75 mm |
| Engine life |
3 years |
| Warranty |
2 years |
| Weight (for transportation) |
25 000 kg |
| Mounting weight |
24 200 kg |
| B Drum's weight В 420 х 850 mm steel 2nd axis |
3900 kg (Made in Japan) |
| D Drum's weig 563 х 850 mm synthetic 2nd axis |
3130 kg (Made in Japan) |
| Е Drum's weight Е 220 х 850 mm steel |
100 kg (Made in Japan) |
| Drum's weight Ф 237 х 850 mm synthetic |
80 kg (Made in Japan) |
| Guaranteed engine life of the drums (by raw materials ) |
15 000 tons of raw materials |
| Specifications of first drums of the axis |
Smooth |
| SPecifications of the second drums of the axis |
Patterned |
| Rotation |
Asynchronous |
| Removal of textile cord |
During crumbling, from 6 points, 3 cyclones |
| Purity (textile) |
99,5% |
| Removal of metal cord |
Outside the plant, using supplementary units |
| Purity (metal) |
99,9% |
| Conveying length |
3450 mm |
| Operating length |
4200 mm |
| Conveying width |
2780mm |
| Operating width |
5200 mm |
| Conveying height |
2560 mm |
| Operating height |
4300mm |
| Main engine drive |
Gear drive |
| Reducer's |
3 units |
| Drive of auxiliary machines |
Belt, v-shaped |
| Drive in propellers of 2nd, 3 rd and 4 th axes |
Gear drive |
| Drive on separator |
Worm drive |
| cycled continuous feeding of raw materials |
Is chosen by operator, depending on raw materials |
| velocity ratio, rpm |
1:1.30 |
| Upper rollers' speed rpm |
25, 56 |
| Middle rollers' speed, rpm |
33 ,26 |
| Rear rollers' speed, rpm |
154 |
| Amount of the fed materials per cycle, kg |
120 kg |
| Max distance between the rolls of the first couple |
0,50 mm |
| Min distance between the rollers of the second couple |
0,1 mm |
| Time of cycle |
5 minutes |
| Number of workers |
4 persons |
| Maintenance |
1time/2 weeks |
| Disassembling of the frame |
1 hr |
| Production area |
12*6=72 m2 |
| Noise |
83 dB |
| Vibration |
No |
| Reverse |
Yes |
| Emergency thermal stop sensor |
Yes |
| Foundation |
Is required |
| Emissions of fine dust |
Less than 0,0001% of the quantity of raw materials |
| Operations parameters, climate |
Indoors |
| Transportation |
2- 40 ft.containers |
| Certification |
USA, Israel, Pr China, Russia |
| Meets the requirments |
Euro-3 |
| Raw materials |
Any type of rubber |
| Starting up and adjustment |
We need 2 specialists from manufacturing plant, 14 days |
| Manufacturer |
ACPEN |
| Time of manufacturing after payment |
90 days |
