 |
| Series |
LU-YH-RX-3000 EURO |
LU-YH-RX-3000 ORDINARY |
| Number of units |
57 |
31 |
| Name |
1. Hydraulic guillotine shears - 2 units
2. tire bead seat hydraulic extractor- 2 units
3. Pneumatic elevators 3 units
4. Main attriting unit 3 units YH- RX
5. Main vibration sieve 1 unit
6. Fine sieve 1 units
7. Sorting fine sieve- 1 unit
8. Band magnetic separator- 2 units
9. Bandtype magnetic separator- 1 unit
10. Air separator 2 units
11. Spiral conveyors11 units
12. Belt conveyors1 units
13. Air ducts 23 units
14. Raw materials pneumatic pipelines 2 units
15. Shredder- 1 unit
16. Electric board 2units
17.Main final attritor1 unit |
1. Hydraulic guillotine shears - 2 units
2. tire bead seat hydraulic extractor- 2 units
3. Pneumatic elevators 2 units
4. Main attriting unit 3 units YH- RX
5. Main vibration sieve 1 unit
6. Fine sieve 1 unit
7. Sorting fine sieve- 1 unit
8. Band magnetic separator- 2 units
9. Bandtype magnetic separator- 1 unit
10. Air separator 1 unit
11. Spiral conveyors 3 units
12. Belt conveyors5 units
13. Air ducts 5 units
14.Raw materials pneumatic pipelines 2 units
15.Shredder - 1 units
16.Electric board 2units
17.Main final attritir 1unit |
| Is not included in the set |
All is included |
All is included |
| Rated energy consumption |
500 kW |
450 kW |
| Actual energy consumption |
450kW |
430kW |
| Main engine power |
75 kW х 5 units |
75 kW х 5 units |
| Water consumtion |
250 L/day (cooling) |
250 L/day (cooling) |
| Raw materials consumption |
4 000 kg/hr |
4 000 kg/hr |
| Produces workpieces |
4 000 kg/hr (62 truck tires 65 kg/hr) |
4 000 kg/hr (62 truck tires 65 kg/hr ) |
| Crumb, % |
25% (0.5 - 1.0 mm) |
25% (0.5 - 1.0 mm) |
| Powder, % |
75% (0 - 0.5 mm) |
75% (0 - 0.5 mm) |
| Textile |
removes |
removes |
| Metal |
extracts |
extracts |
| Recycles pure rubber |
Recycles |
Recycles |
| Tyres and bands, containing textile |
Recycles |
Recycles |
| Tires and bands with textile and metal |
Recycles |
Recycles |
| Tires with metal |
Recycles |
Recycles |
| Tires (diameter up to 4 meters) |
Doesn't Recycle |
Doesn't recycle |
| Exact productivity |
Depends on rubber contents in raw materials |
Depends on rubber contents in raw materials |
| Potential productivity/shift |
33 tons |
33 tons |
| - hr |
3,3 tons |
3,3 tons |
| -shift (11 hrs) |
33 000 kg/shift |
33 000 kg/shift |
| - day(22 hrs) |
66 000 kg/day |
66 000 kg/day |
| - year |
20 000 tons |
20 000 tons |
| -Extracts metal scrap/shift |
6 600kg (max). it depends on specifications of raw materials |
6 600kg (max). it depends on specifications of raw materials |
| Extracts textile/shift |
1 650kg (max). it depends on specifications of raw materials |
1 650kg (max). it depends on specifications of raw materials |
| Consumption of raw materials |
55 000 tons/year |
55 000 tons/year |
| Diameter of the recycled tires |
12 inches
24 inches |
12 inches
24 inches |
| Operation mode calculations |
300 days/year, 22 hrs/day |
300 days/year, 22 hrs/day |
| Personnel (1 shift) |
8-9 |
12 |
| Skillful workers |
2 |
2 |
| Shiftmen |
6 |
9 |
| Foreman (engineer) |
1 |
1 |
| The production is divided into sections There are following units in each section |
2 sections |
2 sections |
| Attritors' sections |
7 persons |
7 persons |
| Tires(up to24 inches) preparation section |
5 persons |
5 persons |
| Foreman (engineer) total operation control |
2 persons |
1 pers |
| Weight of the equipment |
75 tons |
75 tons |
| Certification |
Certified in China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia |
Certified in China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia |
| Warranty |
1 year |
1 year |
| Technicak losses, % |
0,001% of the weight of raw materials |
0,001% of the weight of raw materials |
| Production area (without warehouses) |
500 m2
80m 6m х 4,5m |
500 m2
80m 6m х 4,5m |
| Compulsory indoor installation |
--- Preparation section ---attrition section |
--- Preparation section ---attrition section |
| Outdoor installation |
Impossible |
Impossible |
| Time of mounting |
4 weeks |
4 weeks |
| Fractions are controlled by replacement of sieves |
4 fractions simultaneously |
4 fractions simultaneously |
| Foundation for equipment |
Is requried for main attritors (4 units) |
Is requried for main attritors (4 units) |
| Start-up and adjustment specialists |
Are required |
Are required |
| Traing of the personnel |
Is required |
Is required |
| The equipment is made by license |
USA and Israel |
USA and Israel |
| Transportation |
Six 40ft. containers |
Six 40 ft. containers |
| Manufacturing time |
60 days |
60 days |
| Shipment time |
66 days |
66 days |
| Time of delivery |
90-120 days, depending on place of destination |
90-120 days, depending on place of destination |
| Spare parts |
Are not included in the set. |
Are not included in the set |
| Wearing parts |
|
|
| ---attriting shafts, 8 units |
Time of service 3 years (made in Japan) |
Time of service - 3 years (made in Japan ) |
| ---Chips crusher |
Operation time 1 year |
Operation time 1 year |
| --- shredder's blades of tire bead seat cutter |
Operation time - 4 months |
Operation time - 4 months |
| ---tire bead seat extractor's drums |
Service time - 6 months (but it is possible to extend its service time and/or restore it |
Service time - 6 months (but it is possible to extend its service time and/or restore it |
| ---Replaceable sieves |
Operation time 1 year |
Operation time 1 year |
| Technology |
|
1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat ------------- 3. Cutting of workpieces ---------- 4. Production of powder and crumb 5. --------Separation into fractions ---------------- 6. Removal of textile cord---------- 7.Grinding ofpure rubber (tire treads) and rubber containing textile cord--------- 8. Finished product warehouse
|
|
The products obtained (crumbs and powder) are used to produce
|
Reclaimed raw rubber |
Reclaimed raw rubber |
| Mats for sport-grounds 500 х 500 mm |
Mats for sport-grounds 500 х 500 mm |
| -filling seamless coatings |
- filling seamless coatings |
| -foam rubber |
-Foam rubber |
| Novotrack |
Novotrack |
| - baseplates for rails and railway hardware |
- baseplates for rails and railway hardware |
| -soles for slippers |
-soles for slippers |
| - sanitaryware gaskets |
- sanitaryware gaskets |
| - rugs for entrance doors and bathrooms |
-rugs for entrance doors and bathrooms |
| - additive to asphalt |
-additive to asphalt |
| - rubber roofing |
- rubber roofing |
| -Rubber paving blocks |
-Rubber paving blocks |
| - EPDM granules |
- EPDM granules |
| - Sealant and gaskets fordoors and windows |
- Sealant and gaskets fordoors and windows |
| - Tire treads for restoration of tires |
- Tire treads for restoration of tires |
| - Mooring bumpers |
- Mooring bumpers |
| - Hydraulic isolation of roofs |
- Hydraulic isolation of roofs |
