4. pulp preparation section

5. Writing paper production section

6. cutting and packing section 

 

 

Auxiliary sections 

7. thermal unit(first it is necessary to ask powermen whether they can supply steam of 115 C, 2 tons/hr for 24 hr (including summer)

8. transforming station  (it is necessary to learn whether limit of 700 kW is available for  needs of the new production facilities)

9. waste disposal facilities (closed water consumtion cycle is provided for this equipment. Ordinary settling tanks will not do, purification should be made using special coagulants. Paper production requires a great amount of chemical elements to be used. Insufficient purification of water will result in sheer drop of quality to the product.

10. Interplant transport (3 electric loaders)

 

(placed in container)

4  auxiliary machines

Conveyors 2 units.

Control board 1 unit.

Screen 1 unit.

total power - 30 kW

productivity-  5 tons/shift

personnel- 1person/shift 

Production area 40 m

small-size mechanization - 1 auto-loader or electric loader

Outdoor location is possible

Transporation - one 40 ft.conainer 
2. Processing of plant organics  (no wood is used)

Bath for watering raw materials prior to their feeding to fiber separation unit

Bath for watering raw material fibers before theri feeding with disinfectants and bleachings 

Pumps for aggressive media - 2 units

 HI-1UB-I-3 Chemical purifier

LU-XR -136 thermal attrition unit

10 auxiliary units 

Conveyors6 units .

Tanks  2 units

Pump 2 units, for aggressive hot media .

total power 150 kW

productivity 5 tons/shift

personnel 4 persons/shift

Production area- 100 m

small-size mechanization  is not required

Can be placed in heated premises only

Transportation - one 40 ft.container.

3. Cellulose obtaining section

EB-IL-81 refiner, single disk

EB-IL- 60  refiner, double disk

LU-EIJ-5\10 fine purification units

14  auiliary units

Pumps for organic mixtures  5 units.

Reagent tanks 4 units.

Electronic meter 1 units.

Conveyors4 unit.

total power 57 kW

productivity 5-10  tons/shift

personnel 1 person/shift

Production area 80 m

small-size mechanization  is not required

Can be placed in heated premises only

Transporation - two 40 ft. containers
 

 -2 units

Pulper,  8th series  -2 units

Propulsion screen, diameter - 700 

Foam former, low concentration

Sand removal

Magnetic separator

19 auxiliary units

Pools  2 units.

Pulp pumps 12 units.

Sand pump 1unit.

Beater 2 units.

Suspended units 2 units

total power 120 kW

productivity 5-10 tons/shift

personnel 1 person/shift 

Production area200 m

small-size mechanization  is not required

Can be placed in heated premises only

Transportation 2 -40 ft.containers
5.Writing paper production section 

Pulp intake unit

TV-EIW- 05 paper making machine

TSV-135 EI- 1760 Drying drum  (cauldron or boiler oil)

Coiling set (4 units)

8 auxiliary units

air intake unit  1 unit.

Thermal exchange mechanism  1 unit.

Moisture excess collection and pumping unit 1 unit.

Pulp return  1 unit.

Cutting machine  1unit.

Enrober  1 unit.

bushing production machine 2 units.

total power 186 kW

productivity 5 tons/shift

personnel 1 person/shift

Production area300 m

small-size mechanization- one auto-loader 

Can be placed in heated premises only

Transportation - one 40 ft. container .

One oversized place on the platform

6. Cutting and packing section

Recoiling set  (4 machines)

Cutting presses  -3 units.

15 auxiliary machines

Paper feeding and reception tables  6 units.

Dust removal system 4 units.

weighing machine  1 unit.

packing machine  1 unit.

Conveyors3 units.

blade grinding machine  1 unit.

total power 40 kW

productivity   5 - 10 tons/shift,  depending on labor intensity 

personnel - 5 persons/shift

Production area200 m

small-size mechanization- autoloader 

Can be placed in heated premises only

Transportation - two 40ft.containers  

Total power by main units - 583 kW

 

Auxiliary sections  

7. Thermal unit (cauldron or boiler )

Steam - 2 tons/hr

Temperature 115^о

Transporation - two 40 ft containers  

700 kW  for new production line

380 V

50 Hz

Transportation - one -20 ft. container  

 

 YW-10 machine that separates paper from water 

High productivity  aerator  – В-250, 175 units. (with pipe line )

Biochemical bundles  225m³ (support frame including )

Fan

Dispatch device  1 unit.

box valve 1 unit.

Pressure filter xmj80/870 1 unit.

Settled water exhausting device - 3 units.

Pump for contaminating substances, 1 unit.

Metering machine - 1 unit.

Transportation two 40ft, containers

The customer should provide as follows :

Settling basin  – 40m³

Pool with biochemical bundles of the first stage – 200m³

Pool with biochemical bundles of second stage – 150m³

Second settling basin  – 40m³

 

Total power 30 kW

Weight of the whole line  – 15 tons

Personnel - 5  persons

Production area  600m³

Design productivity/shift  150-200m³  water

COD Chemical consumption of oxygen  (criterion, measure of quantity of  chemical compounds in water ) – 650mg/L

SS  Sterile solution  – 2250 mg//L

PH – 6-8

Water temperature  +10-25^о

Raw Materials: flocculant  (100 kg/24 hr  )

Operation parameters: Both, indoors and outdoors (roof is required anyway)

 

Тhree electric loaders or self-propelling cars, cargo capacity up to 1 tons.

Transporation - one -40 ft. container  

Power by auxiliary shops  120 kW

Power limit -703 kW