| Brand |
YH-17-6-BD |
| Number of units |
78 |
| Name |
1. Tire bead seat cutter 4 units
2. Wheel-to band cutter 3 units
3. Band –to-workpiece cutter 4 units
4. Hydraulic guillotine shears 1 unit
5. Hydraulic bead seat extruder 1 unit
6. Pneumatic elevators -4 units
7. Main abrasive machine 6 units
8. Vibration sieve – 6 units
9. Magnetic separator 12 units
10. Air separator 6 units.
11. Conveyors 18 units
12. Shredder -1 unit
13. Electric board 2 units
14. fine clearing screen -6 units
15. Tire bead seat extruder - 1 unit
16. Final fine fraction attritor-6 units |
| Not included in the set |
All is included |
| Rated energy consumption |
500 kW. |
| Actual energy consumption |
355 kW |
| Main engine power |
43 kW |
| Water consumtpion |
200 L/day (cooling) |
| raw materials consumption |
25 000 kg/shift |
| Produces workpieces |
25 000 kg (36 delivery tracks. 65 kg/hr) |
| Crumb, % |
55 (0.5 - 1.0 mm) |
| Powder, % |
45 (0 - 0.5 мм) |
| Textile |
removes |
| Metal |
extracts |
| recycles pure rubber |
recycles |
| Tires |
recycles |
| tires and band containing textile and metal |
recycles |
| Tires with metal |
recycles |
| Tires diameter up to 4 meters |
doesn't recycle |
| Productivity/shift |
18 tons |
| - hr |
2 tons |
| Shift (10 hrs) |
20 000 kg |
| Day (22 hrs) |
40 000 kg |
| - year |
12 000 tons |
| Extracts metal (shift) |
Max-10 000 kg (depends on raw materials) |
| Extracts textile (shift) |
Max 400 kg (depends on raw materials) |
| Consumption of raw materials |
15 000 kg/year |
| Diameter of the tires |
12 inches
24 inches
|
| Personnel |
20 |
| Engineer (master) |
1 |
| Skillfull workers |
4 |
| SHiftmen |
15 |
| Weigh of the equipment |
75 tons |
| The factory’s specialists for start and adjustment |
Required |
| Training of personnel |
required |
| For mounting of the foundation for equipment |
Required |
| Weight of the equipment |
70 tons |
| Certification |
Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia |
| Factory's guarantee |
1 year |
| Process losses, % |
0.5 |
| Production area without watrehouses |
1200 |
| Compulsory indoor installation |
Preparation section, attrition section |
| Outdoor installation |
SHredder may be installed outdoors |
| Time of mounting |
4 weeks |
|
Foundation
|
Is required for main attritors - 6 units, 1 shredder
|
|
Factory start and adjustment specialists
|
Desirably, but not compulsory
|
|
Training of the personnel
|
Desirably but not compulsory
|
| License |
USA |
|
Transportation
|
40 ft. containers – 6, 20 ft.container -2
|
|
Manufacturing time
|
60 days
|
|
Shipping time
|
66 days
|
|
Manufacturing time
|
90-120 days depending on destination
|
|
Spare parts
|
Are not included in the set.
|
|
Wearing parts
|
|
|
---abrasive shafts 8 units
|
Service time -2 years (made in Japan)
|
| Circular blades-4 pcs |
Service time - 1 year |
| Chips crusher |
Service time - 1 year |
|
---Blades of tire bead seat cutter
|
|
|
---Tire bead seat extruder's drums
|
Service time – 6 months (but it is possible to extend its service time and/or restore it
|
|
---Replaceable sieves
|
Time of service - 1 year
|
|
Manufacturing process
|
1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse |
|
The resultant products (powder and crumbs) are used to produce by further processing as follows
|
- raw reclaimed rubber
|
|
-mats for sport grounds of 500 х 500 mm
|
|
-filling seamless coatings
|
|
-Foam rubber
|
|
-Novotrack
|
|
-baseplates for rails and railway furniture
|
|
-Soles for slippers
|
|
- sanitaryware gaskets
|
|
- rugs for entrance doors and bathrooms
|
|
additives for asphalt
|
|
-Rubber blocks
|
|
-EPDM granules
|
|
-gasket and sealant for doors and windows
|
|
-Tread strips for restoration of tires
|
|
-Shock damper
|
